NOT FOREVER™
Our range of advanced eco-friendly foam solutions made with clean supercritical foam technology, delivering lightweight comfort, strength, and protection for sustainable products in sports, footwear, packaging, and automotive design.
eco-friendly alternative to thermoset foams
Engineered for recyclability, aligning with circular economy principles. TOACELL™ is a thermoplastic foam and can be easily recycled.
With a diverse range of TOACELL™ solutions engineered to meet different performance and cost targets, we offer scalable, high-quality foam technologies tailored to your specific needs.
Reliable technical properties for mass production.
Being both recyclable and able to naturally breakdown back into nature helps lessen ecological damage.
Returns to nature once discarded and ends up in landfill.
TOACELL
RANGE
RANGE
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TOACELL™ foams are designed to be more environmentally friendly, offering better recyclability than thermoset foams.
TOACELL™ foams are made by applying heat, pressure, and abundant gases, such as N2 and CO2, to expand, forming a uniform foam structure. Resulting in foams with very fine and uniform cellular structures, enhancing their strength and thermal insulation properties. This makes TOACELL™ foams a greener choice for applications requiring lightweight, durable materials.
In contrast, thermoset foams use harsh chemical compounds as foaming agents, and once set, they cannot be remelted.
TOACELL™ is an expansion of the TOAResin™ family of materials.
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TOACELL™ TPU FOAM
Enhanced Supercritical
TPU Foams
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TOACELL™ PP FOAM
Enhanced Supercritical Polypropylene Foams
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TOACELL™ EVA FOAM
Enhanced Supercritical
EVA Foams
Available in:
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FOAM SHEETS
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COMPONENTS
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FINISHED PRODUCTS
APPLICATION EXAMPLES
Lightweight cushioning, rebound, and durability — ideal for high-performance sports gear and footwear that demand comfort, impact protection, and long-lasting support.
With its ultra-fine, closed-cell structure, TOACELL™ provides outstanding thermal and acoustic insulation for energy-efficient, sustainable design applications.
Soft, flexible, and resilient, TOACELL™ adds premium comfort and protection to everyday accessories. From backpacks and laptop sleeves to travel gear and wearable products.
Eco-friendly, shock-absorbing protection for sensitive or premium products, replacing traditional foams with a cleaner, recyclable alternative.
Engineered for extreme conditions, TOACELL™ combines lightweight strength, energy absorption, and flame-retardant options for advanced lightweight and structural components.
TOACELL™ foams enhance vehicle comfort, safety, and efficiency. Ideal for interior panels, seating, energy-absorbing parts, and lightweight insulation solutions.
SUSTAINABILITY
Our commitment to the environment is not just about reducing waste through biodegradation but also about contributing to a circular economy, where materials can be reused and repurposed, minimising environmental impact.
TOARESIN™ highlights the importance of choosing the right materials that support eco-friendly manufacturing and disposal practices.
What makes TOACELL™ more recyclable than Thermoset foams?
Once foamed, TOACELL™'retains its thermoplastic nature allowing it to be remelted and reshaped multiple times, facilitating recycling and reducing landfill waste.
Common thermoset foams like PU (Polyurethane) foams are permanently set and cannot be remelted or recycled easily, often ending up as environmental pollutants.
LOCATIONS: NEW ZEALAND | UNITED KINGDOM | EUROPE | CHINA